Rigid Boxes: A complete guide to Rigid Packaging

For some products, rigid packaging is a popular option because of its superior support and opulent appearance. Due to its weight and price, it is also sometimes referred to as set-up boxes, premium, or high-end packing. This article will go into great detail about what Custom Rigid boxes are, how it is made, the benefits and downsides, and some effective instances for you to think about.

So let’s get right to it and start with the fundamentals: what is it?

Rigid or Custom Rigid Setup Box: what are they?

Custom rigid boxes are a type of strong paper-based packaging made of high-density (often 2-3mm) chipboard that has been wrapped with attractive specialty paper. As was already said, they are sometimes referred to as “set-up boxes” or “premium packaging” because of its opulent appearance and feel, which complements items like board games, expensive goods like jewelry, or gifts, flawlessly.

These customized boxes by Custom Pack box also give off a premium vibe that improves the unwrapping experience for your customers and gives you additional chances to build a compelling brand story. Through printing and finishing options, it offers numerous branding possibilities, such as;

  • A hot stamp
  • Embossing/debossing
  • Coatings
  • Aesthetic components

The Distinction Between Custom Rigid Boxes and Flexible, Corrugated, Folding Cartons

You may have heard of flexible packaging, corrugated boxes, and folding cartons if you’ve researched different packaging choices for your product. Their labels indicate their flexibility and rigidity, although corrugated and folding cartons may be harder to distinguish. To cover all bases, let’s quickly review each choice and its differences.

First, rigid boxes are stronger and more luxurious. Rigid, thick chipboard packaging is popular since it won’t bend.

However, the other options are comparable, making differentiation harder. Flexible carton boxes and high-end corrugated packaging are popular because of their cost and choice of high-quality printing and finishing options, but rigid boxes are still considered superior in presentation. Look at the differences;

As the above table shows, the options are similar, so you decide which packaging method to use! For additional information on various options, see folding cartons or corrugated packing. However, proceed cautiously if you are sure this option will fulfill your needs.

Rigid Packaging Types

Custom rigid boxes come in two varieties: partial finish and complete finish.

A partial finish is when the chipboard and wrapping are only partially finished. The box’s outer surfaces are finished by the wrapping, but the chipboard is left naked and exposed. Partial finish boxes don’t have an additional outside covering that exposes the kraft or grey chipboard material, instead using a single piece of chipboard with perforated crease lines for folding and wrapping.

Due to the fact that less resources are required during construction, this alternative is preferred because it requires significantly less time to make.

On the other hand, a full finish completely encases the box, hiding all of the chipboard. In this case, the inside chipboard is divided into sections for each side of the box and is 2-3 mm thicker. Depending on the needs, lamination is also feasible with a variety of finishing options.

An additional layer of wrapping, which is white by default or printed, is included in full finish packing.

So, to sum it up:

Complete Finish

  • only wrapped to complete the inner edge of a box
  • The interior chipboard is unfinished and obvious.
  • The inside chipboard is made of one piece and has perforated folds and crease lines.
  • Before wrapping, tape can be used to secure the chipboard.
  • Chipboard finishes can have a white or kraft coating applied to one side.

Full Finish

  • Completely completed. No exposed chipboard
  • Each box face has a distinct piece of the interior chipboard.
  • Before wrapping boxes, no tape
  • thicker chipboard (or greyboard) with a thickness of 2 to 3 mm
  • many alternatives for finishing laminate

Does it fit your needs? Benefits and Drawbacks of Rigid Boxes

Now that we’ve finally discussed every design alternative, why should you pick this one? Well, rigid packaging delivers an illusive, opulent, and powerful look and feel that is unequaled by most other package options in addition to its sturdy and protective construction.

This packaging option keeps products well-protected to withstand rough handling and is frequently used in conjunction with a bespoke insert. Even once a product is unboxed, it is designed to be reused and kept by the buyer rather than being simply thrown away.

Custom Rigid Box Packaging creates an embedded element to go along with your goods and significantly increases the value of your brand with these advantages in mind. When your product is tastefully wrapped in a hard box, customers will no longer see it as merely an isolated item but will instead see the container and product as a set.

It is in our nature to appreciate receiving gifts, and custom gift boxes are currently the industry standard for packaging of this nature. But there are always going to be disadvantages with any kind of packing choice.

However, find a fantastic packaging designer. Well this packaging choice is fantastic for small to medium-sized product sizes, they can unexpectedly lose some of their durability at extra-large proportions. It is generally advised to choose thicker paper with a laminated finish to boost durability at larger sizes because they are more prone to frayed edges at larger sizes owing to greater stress on the outer layer of wrapping paper.

However, the major drawback of premium, customized rigid boxes is their cost. Simply said, it costs money to make one of these boxes.

These luxury packages are made differently than any other packaging design. Custom rigid boxes are constructed by neatly wrapping paper around sturdy boards, much like wrapping a gift. Producing these boxes takes a time-consuming process that can take 1-2 weeks longer than using another type of packaging because each chipboard is painstakingly bonded together.

Currently, this type of Custom Rigid Box Packaging is up to three times more expensive to produce than folding cartons and custom corrugated boxes due to the majority of production processes requiring some manual assembly and more thorough quality inspections to check for faults and meet required quality standards.

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